Maintenance Lead

Job description

Job Summary The Maintenance Lead is responsible for ensuring the safe, reliable, and efficient operation of manufacturing equipment, utilities, and facility infrastructure within a cosmetics manufacturing environment. The role focuses on minimizing downtime, implementing preventive maintenance programs, ensuring regulatory compliance, and driving continuous improvement initiatives Requirements Ideally located in the Southern SuburbsA valid driver’s licenseReliable transport is essentialMaintenance management Plan, schedule, and oversee preventive, predictive, and corrective maintenance activities.Ensure rapid response to equipment breakdowns to minimize production downtime.Monitor equipment performance and recommend improvements.Manage maintenance work orders using a Computerized Maintenance Management System (CMMS). Equipment reliability Maintain and troubleshoot:Mixing vessels and homogenizersFilling and packaging linesLabelling machinesConveyorsPumpsCompressorsWater purification systems (RO/DI)Boilers and steam systemsAir compressorsPerform root cause analysis on recurring failures.Develop and implement equipment reliability improvement plans.Compliance and safety Ensure compliance with:Good Manufacturing Practices (GMP)SO 22716 (Cosmetic GMP)Occupational health and safety requirementsEnvironmental regulationsConduct safety inspections and risk assessments.Maintain calibration records and equipment documentation.Ensure Lockout/Tagout (LOTO) procedures are followed.Continuous improvement Implement Lean Manufacturing and 5S initiatives.Identify opportunities to reduce maintenance costs.Improve Overall Equipment Effectiveness (OEE).Participate in CAPA investigations and corrective actions.Support new equipment installation and commissioning.Planning and inventory Manage maintenance spare parts inventory.Coordinate with suppliers and contractors.Prepare maintenance budgets.Working conditions Manufacturing plant environment.May require shift work and after-hours emergency call-outs.Exposure to machinery, chemicals, noise, and production environments.Use of appropriate Personal Protective Equipment (PPE) is required Success profile A successful maintenance lead consistently: Maximizes equipment reliability and production uptime.Ensures full compliance with GMP and safety standards.Reduces maintenance costs through preventive strategies.Supports continuous improvement and operational excellence.Collaborates effectively with production, quality, and engineering teams to meet manufacturing targets.

Requirements

Diploma Qualifications Education Diploma or degree in: Mechanical engineeringElectrical engineeringMechatronicsIndustrial engineeringEquivalent technical qualificationExperience 2-4 years of maintenance experience in FMCG, pharmaceutical, food, or cosmetics manufacturing.At least 2 years in a supervisory or leadership role.Experience maintaining automated production and packaging equipmentTechnical skills Mechanical and electrical troubleshootingPLC fault finding (e.g. Siemens, Allen-Bradley)Pneumatics and hydraulicsPreventive and predictive maintenanceRoot cause analysis (RCA)Utilities managementBuilding maintenanceCalibration systemsGMP documentationSoft skills Leadership and team managementProblem-solving and analytical thinkingStrong communication skillsPlanning and organizational skillsDecision-making under pressureAttention to detailContinuous improvement mindsetPreferred certifications Trade test (Mechanical or electrical artisan), where applicableCertified maintenance and reliability professional (CMRP)OSHA or equivalent occupational safety trainingFirst Aid and FiemSafety certification Apply by email: operationslead@cttc.co.za